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  1. #1
    Could anyone recommend a "Simple 3D Gear design software" please. Would like to generate and machine a couple of bevel gears for 90deg transmission. Not for a strenuous operation, just a mechanical lifter. Looked at Gearotic but that is way over the top. Hopefully open source programme is available.
    Any advise appreciated.

  2. There's nothing simple about gear design, especially once you get more complicated than a basic spur gear.

    Best option would be to find somebody with a copy of gearotic who's willing to produce the code you need, or just buy a couple ready made gears.
    Avoiding the rubbish customer service from AluminiumWarehouse since July '13.

  3. #3
    m-c - Not completely unfamiliar with relatively simple gear design. Just do not want to revise and re-teach myself at this time.
    But would like to experiment with a couple of things. This would totally frustrate any third party!
    The bevel gear add-in for F360 produces what I want but it is a trade off between graphic presentation and real gear form. But studying this to see if it will suffice in this instance. I need to cut with a vertical axis and radial toolpath, so will not be generically correct in any case. But I will will cut a pair and see. Maybe try printing the same in nylon on a metal core.

  4. #4
    Quote Originally Posted by Leadhead View Post
    m-c - Not completely unfamiliar with relatively simple gear design. Just do not want to revise and re-teach myself at this time.
    But would like to experiment with a couple of things. This would totally frustrate any third party!
    The bevel gear add-in for F360 produces what I want but it is a trade off between graphic presentation and real gear form. But studying this to see if it will suffice in this instance. I need to cut with a vertical axis and radial toolpath, so will not be generically correct in any case. But I will will cut a pair and see. Maybe try printing the same in nylon on a metal core.
    Could you not just buy the gears off the shelf? They are not that expensive from the likes of beltingonline?
    https://emvioeng.com
    Machine tools and 3D printing supplies. Expanding constantly.

  5. #5
    George - That`s not the spirit of it?? - Jigsaw mentality - more fun to do it, than what you end up with.

  6. #6
    Any decent CAD software has a polar array function, meaning you only need draw one tooth. also it should be possible to get a tooth cross section from somewhere (I haven't looked but feel confident)
    Spelling mistakes are not intentional, I only seem to see them some time after I've posted

  7. I think you'd get away with a standard tooth profile, tilted so it matches the correct cone angle.

    I'd have to dig out the gear design/machining book I've got buried somewhere to confirm that though.
    Avoiding the rubbish customer service from AluminiumWarehouse since July '13.

  8. #8
    Quote Originally Posted by m_c View Post
    I think you'd get away with a standard tooth profile, tilted so it matches the correct cone angle.

    I'd have to dig out the gear design/machining book I've got buried somewhere to confirm that though.
    Trouble is, tooth needs to scale with distance along - tooth width and gap aren't constant. There are some standard ways of getting close using a dividing head and taking three cuts per tooth space but I'm not sure how you would fully automate that.

  9. #9
    For clarity, I am aiming at a full 3D file to cut conventionally on a 3 axis CNC. With the axis vertical and if practical a radial toolpath.
    I believe I am almost there with a bit of caddery-pokery. Makes one very respectful of Art Fernety and his Gearotic software.

  10. #10
    Out of interest, what kind of size/tooth count are you looking at? Tool choice would be interesting as well - small enough to get into the bottom of the tooth but still giving a decent finish?

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