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    3-Axis CNC Mill Project

    After spending a few weeks contemplating ideas for a new hobby project; then longer deciding on a design I was happy with I finally got my hands on the Aluminium extrusion profile wanted to build the frame.

    Aims are to have a complete unit, machine base and storage, 3 axis CNC control with Mach3 software, A3 paper size capability, High precision with zero backlash, hardened linear rails ball screws and stepper motors and finally a special purpose milling spindle.

    First making a sketch of the idea:


    Then realising things look a lot smaller on paper when I get the aluminium home:


    Anyway, first up is to end tap the profiles required M8, thankfully its extruded with the 6.8mm hole required for such:


    That done:


    It was on with marking out the holes to assemble the frame:


    And then on with drilling them:

    Last edited by Jonathan; 27-10-2012 at 11:59 PM. Reason: Edited the title to give a better description. Will hopefully help others in a day what took me weeks!

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