Evening all. Heres my take on an easy to build and strong Z axis/carriage design when using supported rail.

Y axis beam is only a starting point and the ball screw is probably not in the optimum place but the main design points are:

  • Distance from Y axis rail to cutter centre minimised (130mm with 80mm spindle) to reduce torsion on y axis bearings from cutting force and weight of Z carriage
  • Simple design with minimum parts and therefore deflection.
  • Z axis motor mounted on Y carriage
  • Lower bearings wider spacing to increase rigidity and reduce racking on ballscrew (bearings travel through gantry sides so y axis can be kept short.



Click image for larger version. 

Name:	close up 1.jpg 
Views:	3792 
Size:	128.1 KB 
ID:	8960Click image for larger version. 

Name:	closeup 2.jpg 
Views:	1251 
Size:	109.9 KB 
ID:	8961Click image for larger version. 

Name:	Concept Z back.jpg 
Views:	1884 
Size:	119.5 KB 
ID:	8962Click image for larger version. 

Name:	Concept Z front.jpg 
Views:	3550 
Size:	111.6 KB 
ID:	8963


This is only a Concept design for bearing and rail orientation - final dims and size to suit cutting application

Z axis

16mm rails
100mm travel
80mm spindle (eg water cooled from ebay)

Y axis
20mm rails