I've got one of them countersinks, they are good.

The thing is that I've got all the tools and machinery but no garage/shed or garden, otherwise I would have cut it all myself. I did have a look around but haven't found a local joinery or cabinet maker so had no choice but to go to B&Q's.

What I have in mind is to use 18x18mm wood to join the pieces together, as in the sketchup drawing below, would be a lot stronger and will be a lot easier to pull apart and use as patterns as you mentioned.


Click image for larger version. 

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