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  1. Good Day All.

    I want to build a simple current limiter for my stepper motors.

    The most simple design I have found on the internet so far is using a LM317 Adjustable Regulator.

    As I am running a 36v supply this is above the limit for a standard LM317, But lucky for me there is a high voltage version.

    I am going to be running 3 stepper motors in unipolor, so I am going to need 2 LM317HV's per stepper motor.

    I know that using the LM317HV's with a supply voltage of 36v is going to give out alot of heat.

    I am going to be mounting all 6 of the LM317HV's to a 85x90mm heatsink that has a 80mm 12v fan.

    In the datasheet for the LM317HV it shows to use a 0.1uf cap on the input, but does not show anything on the output.

    As said above I have found a number of current limter designs based on and around the LM317 all of them have caps on the input and output, from 0.1uf to 200uf.

    I know the hole idea of the caps is to smooth out any noise to and from the LM317 but how can I work out what is going to be the best caps to use for my design?

    Thanks for your time.

  2. Since you can make a two terminal current source with a LM317 you could just put two in series to extend the voltage range.
    (See Irving's example here:http://www.mycncuk.com/forums/attach...5&d=1247335598)

    Be careful you don't exceed the chips power rating (i.e. check data sheet for maximum simultaneous voltage drop & current)

    [edit] just saw this
    I am going to be running 3 stepper motors in unipolor, so I am going to need 2 LM317HV's per stepper motor.
    You really need to put a separate current limiter on each phase in a unipolar design else it'll run out of puff
    Last edited by BillTodd; 12-07-2009 at 02:58 PM.

  3. BillTodd: Thanks for your reply.

    I am indeed going to use one LM317HV per phase, I should of made it more clear in my 1st post.

    I am going to be using my Astrosyn MY103H702 stepper motors, thease have a max current of 1amp per phase.

    I am intrested to know what caps to use to stop or limit any voltage noise.

    As wile testing without any caps the stepper motor wile static will hum.

    Thanks for your time.

  4. I am intrested to know what caps to use to stop or limit any voltage noise.
    Apart from the main PSU smoothing capacitor there's not a lot you can filter (since the o/p voltage will/must vary greatly).

    You'll probably need to add reverse protection diodes across the current limiters.

  5. I have just scoped my power supply and it's quite clean there is only a 85.54mv deviation at 36.53volts.



    As soon as you connect the LM317HV and a stepper motor you can see a saw wave on the power to the LM317HV.




    This reading is taken from the power into the LM317, not the output.

    Will adding reverse protection diodes across the current limiters cancel this out.

    Thanks for your time.

  6. Will adding reverse protection diodes across the current limiters cancel this out.
    No. When you run the motors there's a likely hood of generating large back emf from the stepper coils the diodes are to stop this damaging the LM317s.

    That looks like a normal rectified transformer output. Ripple is, what?, 3v - perhaps a bit high for a few amps of load. What size (VA) transformer and smoothing cap?

  7. The power supply I am using is out of a fruit machine, and is a Barcrest MPU-LF Transformer & Power Supply, that is as much as I know.

    This power supply has multiple outputs, I am only using one output marked at 34VDC @ 7A.

    The smoothing cap inside the power supply for the 34VDC rail is a 4700uf 80wv.

  8. Hmm, 4700uF is small for a 7 amp supply (4700u per amp would be typical for a reasonable ripple). However, it's not really going to effect your steppers, so don't worry about it too much.

  9. Quote Originally Posted by Mad Professor View Post
    Good Day All.

    I want to build a simple current limiter for my stepper motors.

    The most simple design I have found on the internet so far is using a LM317 Adjustable Regulator.

    As I am running a 36v supply this is above the limit for a standard LM317, But lucky for me there is a high voltage version.

    I am going to be running 3 stepper motors in unipolor, so I am going to need 2 LM317HV's per stepper motor.

    I know that using the LM317HV's with a supply voltage of 36v is going to give out alot of heat.

    I am going to be mounting all 6 of the LM317HV's to a 85x90mm heatsink that has a 80mm 12v fan.

    In the datasheet for the LM317HV it shows to use a 0.1uf cap on the input, but does not show anything on the output.

    As said above I have found a number of current limter designs based on and around the LM317 all of them have caps on the input and output, from 0.1uf to 200uf.

    I know the hole idea of the caps is to smooth out any noise to and from the LM317 but how can I work out what is going to be the best caps to use for my design?

    Thanks for your time.
    Hi,

    If you are running these steppers unipolar why go for such a high power supply voltage? you are giving yourself so many problems by doing so.

    Higher voltages only apply to designs using a chopper or PWM current limiter, not a linear design. The higher voltage can then give improved current ramping in the windings but this is not the case for a linear current limiter.

    The Astrosyn steppers in unipolar configuration at 1A per phase need 6.2v. A 36v supply means the limiter will be dissipating 29W. For an LM317 design, the current set resistor will be 1.25ohm and will dissipate 1.25W, needing a 3W resistor. If you put 6 LM317 on a heatsink at 30W dissipation each (worst case) you are dissipating 180W.

    For an LM317 the thermal characteristics are 4degC/W junction to case so the junction temperature will be 4 x 29 = 116degC above case, the limit being 125degC. In other words you could use an infinite heatsink and they'd still fry at room temperature!

    Dropping the supply volts to 12v would run the LM317 at 4.6W, the maximum case temp could then be 106degC and the required heatsink (for 6 units at 20degC ambient) would need to be better than 3.1degC/W - say atleast 1.5degC/W for safety assuming some thermal grease between the case and the heatsink. An 80mm x 80mm CPU-style fan blown heatsink (if thats what you were proposing, typically 0.8degC/W) might just be sufficient if you can get the LM317 close enough to the centre and can get sufficient airflow. Note that a CPU-style heatsink is designed for a heat source about 20mm sq in the middle, not 6 TO220 cases bolted round the edges.

    A normal extruded ally heatsink with 15 - 20mm fins will be around 3 to 5degC/W for a 100mm x 75mm piece and maybe 1 - 2degC/W if blown by a fan.

    You can never have too big a heatsink with linear devices!
    Last edited by irving2008; 13-07-2009 at 07:38 AM. Reason: corrrected a minor maths error, aded safety margin

  10. irving2008: When I contacted Astrosyn I was adviced for the best speed and torque to run the steppers at 30-40volts not exceeding 1amp per phase.

    I know that running at this kind of voltage is going to make alot of heat.

    The heatsink is not a computer / cpu heatsink

    The heatsink it's self is 85x90x4mm if you include the cooling fin's it's 85x90x24mm so the fins are 20mm, I do also have a 80mm 12volt fan bolted to the heatsink.

    Kip: I am using unipolor as that is all my driver boards support.

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