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  1. #1
    Hello,

    I am trying to calculate the required plunge depth for a v cutter needed to produce a given diameter of hole.

    Can someone explain the formula I need?

    Thanks!

    --------------------------------------------------
    EDIT:

    Answer:-

    Z = Depth of cut
    d = Required diameter of cut
    a = Cutter tip angle in degrees*
    f = Flat spot
    r = Tip radius

    V Groove type cutter with no flat spot.
    Z=d/(2*tan(a/2))

    V Groove type cutter with flat spot.
    Z=(d-f)/(2*tan(a/2))

    V-Groove type cutter with a radius tip.
    Z=r-(r^2-d^2/4)^0.5, for Z<=2r
    Z=r+(d-2r)/(2*tan(a/2)), for Z>2r

    Ballnose type cutter.
    Z=r-(r^2-d^2/4)^0.5, for Z<=2r

    * The TAN() function in some applications (such as Excel) require the angle to be expressed in radians, Not degrees. Convert degrees to radians - Radians = angleInDegrees x (PI/180)
    So in excel the first formula above would become:-
    Z=d/(2*tan((a*(PI()/180)/2))
    Last edited by cncJim; 06-11-2013 at 12:58 PM.

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