Re: Spindle torque required
Crudely, as long as S1 has more torque than 15/6 of S2 it'll stay put... ish.. it all depends on DOC and feed rate as well as S2 spindle speed, power input and cutting efficiency of tool...
For some theory look here: aluMATTER | Aluminium | Milling | Milling: Overview then take a wild guess :)
Re: Spindle torque required
Interesting link that.
I've just had a quick google, and one of the first hits was Cutting Force During Milling - CNCzone.com-The Largest Machinist Community on the net!
Which for a 1/4" cutter gives a maximum measured force of 700N.
Now taking Torque = Force x distance = 700N x 0.015m = 10.5Nm
Which isn't quite high enough to totally kill my simple idea, but would involve a stupidly powerful motor, so back to the complex idea.