I'm getting multiple turns from 16mm! Lol it still hasn't stopped yet
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In that case it is definitely a 5:1 ratio, so with the 100 step setting, the big pulley should turn once with a move of 80mm (16x5).
Once that's confirmed, work out the tooth pitch. Measure over as many teeth as you can, then divide your measurement by the number of teeth you've measured over, then multiply by the number of teeth on the pinion (23).
Then that will give the distance one revolution of the pinion should give.
Then divide 8000 (number of steps for one revolution), by that distance, which should give you the correct steps per mm.
I've just done a movement with your settings 86.0215 and it moves 55 mm when asking it to move 50. So I'm nearly there.
Last time I think I mucked up
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Thanks for all your help guys, ive managed to dia it in. Completely my fault i think. managed to get it within 1mm and fine tuned it with mach3 settings