I thought about that also but he said that UCCNC detects a hardware e-Stop, not that it lost connection.
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This might be it.. not power setting but background programs.
I have checked power settings and they are set to "always on"
I'm using my old home computer so there are all sorts of programs installed. Should test reinstall but I have no valid windows cds left. Stuff like that gets destroyed some were between child 2 and 4 ;)
Its still strange that it starts to happen after about 2h and not when running pockets and contours just 3d....
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It might not show as a full loss of connection but does cause's an interrupt just long enough to trick controller. These are the Silly tricks USB gets upto and why I won't use it.!!
Also do you know for sure that UCCNC displays connection lost message and doesn't just throw a Generic E-stop message if doesn't fully lose connection.?
Well during large noise problems (tried unshielded vfd wire) uccnc looses connection with uc300 and can't be reset without disconnecting usb and reconnect.
That is way worse then e stop.
Now when it e stops I can just reset, run spindle and then start cycle again.
But for every time I do so it will run a shorter time before it e stops again :(
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USB will generally just fail/lock up. If you do get problems with that, get a USB isolator.
Search ebay for "USB Isolator", and get one that uses an ADUM chip (I think most of them do).
However, it sounds like you have a noise problem.
Simple fix is to add a small capacitor to the E-stop input to the controller to act as a basic noise filter, but depending on your e-stop circuit, it may be better to add a resistor to increase the load on the circuit so noise isn't as big a problem.
The only concern with those fixes is, the noise may be affecting other things, but not as noticeably I.e. lost/gained steps.
Is the E-stop a dedicated pin, or configurable to any pin?