Which machine for headstones - please help.

Morning all,

I have been looking into getting a cnc machine that will carve letters into stone, this would include sandstone, granite and marble.

I have no idea what it is that I am looking for.

I was looking at the x-carve ones but i don't know if it would be powerful enough to engrave stone.

Could someone please advise what cnc machine(s) would be best for this type of work, which would be within an affordable range, would i be able to get one for around £5000? where would I get one from, could someone advise of a decent supplier preferably within the uk?

Many thanks for any help

Dan

Dan welcome to the forum.
You need to say what size machine you are looking for ie headstones etc etc

Edit: I have just noticed that you need it FOR headstones. Headstones probably can weigh up to a ton son some sort of lifting equipment is also needed. 5K would not even be close.

You will need to use Diamond tooling for stone, that will not leave you any margin of forgiveness for vibration so rigidity will be important as will flood coolant and protected ways.
My thoughts are that your budget is an order of magnitude low for anything which might do the job well and last a reasonable period of time in service.

Quote:

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Originally Posted by Dan2020

I was looking at the x-carve ones but i don't know if it would be powerful enough to engrave stone.

Could someone please advise what cnc machine(s) would be best for this type of work, which would be within an affordable range, would i be able to get one for around £5000? where would I get one from, could someone advise of a decent supplier preferably within the uk?

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Hi Dan,

First, forget any of the cheap machines like X-carve, etc, they struggle to cut hardwoods correctly let alone any type of stone.

To be honest you have no chance of buying a new machine capable of cutting Granite or Marble with £5k. Not even a small one.!
It's not even possible to DIY build a machine that would be reliable and strong enough with £5k. The correct spindle setup alone will cost £5k or more.

I build bespoke machines for people, mostly wood-routers, but I do have a little experience with the type of machine you need as I helped build a large machine for friend who cuts Marble/granite work surfaces and while the Stone cutting machines you'll see work and look just like wood-routers they need to be built much stronger and with different components that handle water and cutting forces involved.

The spindles used are lower RPM with high torque, more akin to what's used on a milling machine. Typical RPM for Engraving granite with V-shaped PCD tooling is 6000-8000Rpm. Most spindles used for wood won't spin this low and still have any usable torque left.
When you get into hole boring or using what they call parallel routing cutters your down into the 1000-3000Krpm range.

Then you have the cost of tooling, if you are into cutting stone you'll know how expensive PCD tooling is, but when you get into CNC tooling or CNC Profile cutters for edge cutting and polishing, etc it gets eye-watering.
Edge profiling/polishers come as a 7 piece set, the first 4 tools cuts and prepare the stone and the last 3 polish the edge. Each set costs £1800 and you need a set for each profile shape.!!!

So what I'm trying to get over is that unless you are prepared to spend at least £10k on the machine, even one that is only large enough to cut a single headstone and just to use for Engraving let alone a full 12' x 6' slab and profiling, etc then forget it. It's a different beast of a machine that's required.

Also, don't be fooled if you've seen Routers like X-carve, etc cutting stone or marble, etc on Youtube, or even more sturdy machines for that matter, because while they'll manage a video or two the won't stand up to constant use or even decent part-time use before they become sloppier than whores flu and the spindle goes into meltdown. Those taking the videos won't ever tell you this.!

I'll PM you my number if you want to have a chat I'll give you any help or advice I can. I'm up the road in Goole if you ever want to come to see a machine being built or working.

Edit: Dan you are still in the clearing stage because new to the forum so I cannot PM you yet, write a few more posts, I think it's ten needed then it will let you PM.

For that money and probably a bit more you could build one for engraving, but definitely not for cutting. Say 120x120cm. , bed must be low, gantry sides raised. Overbuild gantry and Z. 3kw spindle will do the engraving, no problem. Wet of course, or sth like a mist system. Stone could be machined dry, but lower tool life and you have to have a good vacuum system and shoe.
Again, only engraving. shallow pocketing and probably shallow 3d jobs.

Now the challenge is - how big a slab you would deal with. With anything over 50kg i would say you are looking at 10k at least spent.


Damn that X Carve stupid videos, these people should be blocked from youtube.


Now there are impact engraving machines and laser engraving machines, that are light cheap and not so cheap/ the laser ones/ that may suit you better as they are focused on producing exactly that niche products.

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Originally Posted by Boyan Silyavski

3kw spindle will do the engraving, no problem. Wet of course, or sth like a mist system. Stone could be machined dry, but lower tool life and you have to have a good vacuum system and shoe.

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Boyan if you are talking about the 3Kw router type spindles then they will not handle engraving Granite or Marble with industrial-grade PCD tooling. Typical RPM is between 6000-8000rpm and these spindles don't have enough low down torque. Also, they cannot handle the loads for any lengthy periods.
I built my friend a machine just for cutting the draining boards, we used one of these and killed it within 3 months. They will work ok for the occasional jobs but no good for 10hr days week in week out.

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Originally Posted by JAZZCNC

Boyan if you are talking about the 3Kw router type spindles then they will not handle engraving Granite or Marble with industrial-grade PCD tooling. Typical RPM is between 6000-8000rpm and these spindles don't have enough low down torque. Also, they cannot handle the loads for any lengthy periods.
I built my friend a machine just for cutting the draining boards, we used one of these and killed it within 3 months. They will work ok for the occasional jobs but no good for 10hr days week in week out.

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I agree, GDZ on their 5kw GDZ125-18Z/5.5 spindles say bearings for half year, other parts for one year
. Which i see as a perfect engraving spindle for DIY projects. They come with 2*7007C P4
2*7005C P4 bearings.

So spindle is consumable, at 500$. One pays it off on a couple of jobs and then when broken, bearings are to be changed. bearings are at around 100$ the pair, so
its quite doable and i see it as an solution.


Again, not for cutting, just for shallow jobs. I kniow what you are saying, i have the diamond bits but still have not done that on mine machine, not that it wil not do it, but dont want to loose precision or hack the bearings. But if a job that pays well comes, i will do it.


What i am saying it is a viable solution to start the business and make money. A mill head could be used also , but i dont see the point.

Quote:

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Originally Posted by Boyan Silyavski

I agree, GDZ on their 5kw GDZ125-18Z/5.5 spindles say bearings for half year, other parts for one year
. Which i see as a perfect engraving spindle for DIY projects. They come with 2*7007C P4
2*7005C P4 bearings.

So spindle is consumable, at 500$. One pays it off on a couple of jobs and then when broken, bearings are to be changed. bearings are at around 100$ the pair, so
its quite doable and i see it as an solution.


Again, not for cutting, just for shallow jobs. I kniow what you are saying, i have the diamond bits but still have not done that on mine machine, not that it wil not do it, but dont want to loose precision or hack the bearings. But if a job that pays well comes, i will do it.


What i am saying it is a viable solution to start the business and make money. A mill head could be used also , but i dont see the point.

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We are on different wavelengths here. I'm talking about a machine that will be used in a business environment solely dedicated to cutting and engraving all types of very hard materials, stone, marble, granite working 5-6 days 8-12hrs.

The last thing any business want's whether it's a new or long-standing business is unplanned downtime or continuous unreliability. These spindles are simply just not up to the job for what's described above. Changing out the bearings isn't something a hairy arsed stone mason wants or needs to be doing or even swapping out spindles for that matter. Which he would be doing often with these spindles.

I'm dealing with small business users all the time and just half a day of lost production can cause them major problems with both finance and reputation.
It's the holy grail of machine-building to me that reliability trumps all other aspects because it doesn't matter if it's the fastest machine or the largest machine or the strongest machine that gives a perfect finish because if that spindle isn't turning it's not making money.!! . . . And that applies to both large and small businesses.

All right , but what spindle you suggest for such a machine?

if someone has stone machinery he will definitely not cut it on the CNC to squares and such. And if a shape cut is needed the Waterjet Cut is used. So again we are there that spindle is used for engraving.

I said change bearings, yeah for DIYer . Change spindle for a stone mason or send spindle for change of bearings. What, HSD spindle bearings are eternal ???? Nope, you send spindle to a company to refurbish costing probably 2-3k.


And again, what about puch engraving. I doubt final client would care if V carved or punched, as far as there is a nice result. Otherwise laser engraving would not exist.

Quote:

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Originally Posted by Boyan Silyavski

All right , but what spindle you suggest for such a machine?

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This is the problem it gets expensive very quickly for the correct spindle. Only a few manufacturers make spindles truely designed for stone,granite etc. The ones i know of are VEM which is an italian company and HSK who make spindles for just about every type of machine.
The correct spindle as a hollow Stainless steel shaft for water cooling and flushing, much like thru coolant on Mill's. They also often have extra bearings in the nose.
The prices are silly.!

http://vem.it/

My friend ended up buying a from a Chinese supplier. It was basically a modified BT40 milling spindle head with Stainless steel shaft and thru coolant. It was separate motor type not Electro spindle like 3Kw types.

Quote:

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Originally Posted by Boyan Silyavski

if someone has stone machinery he will definitely not cut it on the CNC to squares and such. And if a shape cut is needed the Waterjet Cut is used. So again we are there that spindle is used for engraving.

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Yes and no. Yes for straight cuts they use a cutting saw because it's quicker. But for Sink holes etc or shaped designs like Workstaions etc they do cut the shapes with parallel rourter cutters. Also how do you think they form the edge profiles after the Water jet cuts the shape.?
The Big boys do indeed use Water jets for speed but they are very very expensive to buy and run so you'll find most of the smaller worktop people actually do it manually or with a CNC machine. My friend did it all manually for a very long time untill we built him the CNC machine. We are planning the next version that will be much larger and have twin gantry's for cutting and milling.!! . . . The prices of Stone cutting CNC machines is eye watering.!!

Quote:

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Originally Posted by Boyan Silyavski

I said change bearings, yeah for DIYer . Change spindle for a stone mason or send spindle for change of bearings. What, HSD spindle bearings are eternal ???? Nope, you send spindle to a company to refurbish costing probably 2-3k.

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None. But 3 months isn't an acceptable life span which is how long the 3Kw lasted before the bearings gave up. Plus it wasn't doing a very hard job, it was only fluting draining boards. The water is what killed it mostly and the tooling MUST be run with water and lots of it.

Quote:

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Originally Posted by Boyan Silyavski

And again, what about puch engraving. I doubt final client would care if V carved or punched, as far as there is a nice result. Otherwise laser engraving would not exist.

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Boyan, I've no idea about these other methods and I'm not disagreeing with you just for the sake of it. I know these 3Kw spindles cannot handle the water required for the tooling to work correctly and last Engraving or cutting Marble and Granite, sandstone and softer stones yes possibly if Air/Extraction is used but in the main they are too fast and too weak for a proper Stone cutting machine which will cut harder material like the OP asked about.

Quote:

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Originally Posted by Dan2020

Morning all,

I have been looking into getting a cnc machine that will carve letters into stone, this would include sandstone, granite and marble.

I have no idea what it is that I am looking for.

I was looking at the x-carve ones but i don't know if it would be powerful enough to engrave stone.

Could someone please advise what cnc machine(s) would be best for this type of work, which would be within an affordable range, would i be able to get one for around £5000? where would I get one from, could someone advise of a decent supplier preferably within the uk?

Many thanks for any help

Dan

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In answer to your question straight from a user, you would not get a stone cutting machine for £5k, we spent £7500 for the basic machine direct from China plus shipping plus taxes plus delivery from port.

Attachment 27362

This was in 2012 the machine is 1.8m x 1.4 bed it has a 5.5kw 24000 rpm water cooled spindle on ER 32 collets, it has never had to be run higher than 16000 rpm, In 2015 we had to change the controller from DSP to Mach3 (down time 2 days), In 2017 I fitted new bearings to spindle (downtime 1 week ordering the bearings 2 days fitting) the machine has been run day and night over weeks at a time, from 2012 to date.
For the different stone, granite, marble, Stone you can use Diamond tools for edge work, roughing out and levelling, Carbide for profile cuts, cutting text in Granite you use PCD (poly crystal diamond) for marble you use PCD or carbide.
I grind carbide into shapes to use all the time and they cut really well with plenty of water, we cut 2 1/2D highly detailed reliefs in stone memorials.
In my opinion don't discount the Chinese machines yes there is problems with controllers but this is something you can overcome by using them to earn some extra to pay for a better system.

Phill

Phill, thanks for the info. That confirms my thoughts on the subject. So maybe after all i will use my cutters a couple of times. What feeds and speeds you use with the diamond V cutters?

PCD on Granite ramp in slow as cutter is very brittle.
Attachment 27363

On stone you can increase the feeds depending on detail needed.

Attachment 27364

Quote:

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Originally Posted by phill05

In 2017 I fitted new bearings to spindle (downtime 1 week ordering the bearings 2 days fitting) the machine has been run day and night over weeks at a time, from 2012 to date.

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Hi Phill, Just out of curiosity how many bearings where in the nose of the spindle because that looks like a longer than standard nose compared to a routing spindle with ER Taper?

Also did you buy the machine as a machine for cutting stone etc. or a general-purpose router.? . . What I'm trying to establish is if the Chinese spec'd the spindle for stone or not. The 3Kw spindle we used didn't last much more than 3 months using Flute routers solely cutting Granite, these.!
https://granitetools.co.uk/product/g...10mm-diameter/

Have you an idea how much granite work you have done with this spindle, I'm not so much asking about engraving/carving but Fluting and cutting/profiling, etc, I'm curious because I may pursue this type of spindle if it's not a standard routing spindle and you have done plenty of this type of work with it for a sink hole/drainer machine.!

Hi Jazz,

Going back a few years you were the first I asked when we had problems with DSP control.



Shopping list:
Wet end. 2 off. angular ceramic bearings: outer race..... H7007C.T.P5.UL ESKY *-4* 12E162 41 C.Y.
inner race... *-3* bearing is 62mm O/D, 34.98mm I/D, 14mm thick.

Dry end. 2 off. angular ceramic bearings: outer race..... H7205C.T.P5.UL ESKY *-3* GERMANY 42 C.Y.
cannot find any marks on inner race. bearing is 52 O/D, 24.98mm I/D, 15mm thick all taken with a vernier.

No idea total of whats gone through all I can say it has done a lot of work over the years extract below from china paperwork:.

You might be able to find out more on the spindle here:
JINAN MUNAN IMPORT AND EXPORT CO., LTD
Address: 3-2-607, NO.101, HUAYUAN ROAD, JINAN, CHINA


1218 Stone engraving machine ,steel
structure,1200x1800x250mm,stepper motors and
drivers,two motors for Y axis,X Y geer-wheel,Z axis
high precision ball screw,linear square orbit,DSP
control system,water tank,type3 software,5.5kw
imported bearing water cooling spindle,two water
pump(one for spindle cooling,one for tool
cooling),some tools for stone engraving



Phill

I believe a plastic shielding collar ring and plate, similar like plasma torches have for sparks will stop at least all the mess that is going to flow up. And 2 plastic shield at the sides at the height of the gantry to pass freely, will save a lot of cleaning the side rails and bellows.

Anyway, that machine looks very nice.


No one has experience with the impact engravers to share?? Seem simple and cheap to make. Probably the software will have most impact on the result.

the machine bellow seem quite basic. probably there is a faster way to do it with a real servo machine

Anyone any idea about a pneumatic engraver to attach to my machine and do some tests?

https://www.youtube.com/watch?v=YQ-k5mvfSO0

Quote:

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Originally Posted by phill05

Hi Jazz,

Going back a few years you were the first I asked when we had problems with DSP control.

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Yes I vaguely remember but I email, PM, chat and speak to a lot people so no idea what I said... Probably along the lines of Dump it...Lol


Shopping list:

Quote:

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Originally Posted by phill05

Wet end. 2 off. angular ceramic bearings:

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Well, straight away that's a big difference using ceramic bearings and what I would expect to be in a spindle designed for hard materials. Thou I did expect 4 bearings if I'm honest but suppose for that money it would be expecting a little too much.

Quote:

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Originally Posted by Boyan Silyavski

Anyone any idea about a pneumatic engraver to attach to my machine and do some tests?

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Something like this.? https://www.cncstepusa.com/cnc-dot-p...engraving-tool

Perhaps ask competitors politely where they purchased the equipment or ask for advice? Why solve a problem when a solution has already been found by someone. I am sure that the equipment at the production site, if it was not purchased from another organization under the order, will not be a corporate secret :)

Quote:

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Originally Posted by Daniel-J

Perhaps ask competitors politely where they purchased the equipment or ask for advice? Why solve a problem when a solution has already been found by someone. I am sure that the equipment at the production site, if it was not purchased from another organization under the order, will not be a corporate secret :)

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What you on about.!. . Ask who what.?

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Originally Posted by JAZZCNC

Something like this.? https://www.cncstepusa.com/cnc-dot-p...engraving-tool

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I have same same, they just have added collar. Now its not working properly and can not find the reason why. Sometimes works, sometimes not. Open it, dissassemble it. Its clean all seals on their places. Close it. One time works, one time not.

Quote:

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Originally Posted by Boyan Silyavski

I have same same, they just have added collar. Now its not working properly and can not find the reason why. Sometimes works, sometimes not. Open it, dissassemble it. Its clean all seals on their places. Close it. One time works, one time not.

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Upgrade it to something like this then, it should fit well with your beast...:hysterical:

Attachment 27397

Hello Phill ! I am from Romania and I work with granite tombstones. I am looking to buy cnc carving machine for tombstones from China like the one you posted... is there a chance you could help me too choose the right one or things I have to look for when buying one ? Cnc is a whole new thing for me and it would be really really helpfull any tip. Thank you very much!

Hi Seb,
PM me your email and I can send you images and details.

Phill

Been reading this post as I went down the road of an impact machine PHOTOGRAB is what we purchased and that would do a 1.5 x 1.5 slab but it did cost me £12000 and that was 10 years ago have you thought of sandblasting if it's just writing