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    Cut with a 1/8" end-mill using a profile cutting feature.
    I was very conservative with depth of cut in the hope that I'd avoid and delamination or tearing and get a neat finish on the edges and that seemed to work.
    I added a small chamfer manually with a diamond honing block.
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

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    Last edited by magicniner; 21-08-2016 at 09:35 AM.
    You think that's too expensive? You're not a Model Engineer are you? :D

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