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05-11-2016 #1
Did you ever bother to put scope on them and check the timings.? Most that are using the setup just presume it's working correctly because cycle times are relatively short and they don't see any obvious error but that doesn't mean it's not there. Try this with large 3D job that runs for 20+hrs and these tiny timing errors start to show.
Most of these don't have independent heads they are just one large Z axis and often numatics come into play as well. Those that do will have dedicated outputs, or at least those I've seen have had.
I look after large Italian stone profiling/polishing machine used for counter tops which has 8 heads. 4 each side running on there own dedicated outputs. Each running on servos with Bespoke controller with built in PLC for controlling 86 I/O used for numatic claps etc.
While it can do different job each side mostly it Basicly just mirrors the other and would be perfect candicate for the sharing approach but they don't.! . . . . Sure if sharing outputs didn't have any affect they would take this approach.
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05-11-2016 #2
Not sure what you would check with a scope, if driving from one output, each driver would be getting the same signal at the same time, where could any cumulation of errors arise.
As most on here, me included, are only talking about driving two steppers for one axis, much of your comments are superflous
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05-11-2016 #3
What about homing? if you have multiple motors running off one output and you need to home and you have a switch on each axis, how does it handle that?
If you have a gantry and have a motor on each side connected to one output and have one home switch, how will it be able to home both sides accurately?
Also the more load you put on the output the more likely it is going to be susceptible to electrical noise and then you may have one axis loosing a step or two and over time this will add up to a big error.Visit Us: www.automationshop.co.uk
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05-11-2016 #4
Homing is obviously a bit more tricky but is quite possible, the controller output goes to two drivers so it is possible to switch each driver input individually with a bit of logic.
As long as you do not overload the controller output I do not see a problem, if you end up taking a few more milliamps from the controller (within it's ratings) any electrical noise will be a less percentage of the signal and will apply equally to both drivers, so do not see why one axis would lose steps without the other.
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05-11-2016 #5
Dean,
Like all devices there will be limitations and I'm thinking that these cheap controllers are for simple one shot machines like a Sieg or Warco X3, WM series mill or simple home built 3 axis router that just reply on 3 + 1 axis and a single spindle, often with ER collet fitting that doesn't allow pre-set tools.
You want more features, you pay your money and move up market to the 990 series controllers.John S -
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05-11-2016 #6
John I agree with you 100% on most of this but lets be honest and realistic here. Not asking for more features would just like it to do what SHOULD and allow PROPER Tool changes without resorting to messing with writing/modding post processors Etc. It states follows Fanuc standard so it should do it.
This not following standards is what concerns me. What else does it not do.? ie: Canned cycles etc.
It's still on bench without motors etc but I quickly run some code thru it and seemed it didn't like G53 either but without seeing what actually happens when motors connected can't say for sure. Not really good or confidence inspiring start is it.!!
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05-11-2016 #7
At the moment i move gantry to the end and hit limit switch. back off till LED lights. Then via PC and servo control software jog other motor to same position. 1 min job, if i dont count starting the PC .
Till now no problem with driving 2 motors from one output even on long, fast and generally quite serious jobs. But now i agree here- that i can be sure only and if i test 100 controllers and they show same consistency. Soon will know as another one is on the way. tHhis time the 4 axis one.
Another thing is that i have not seen a single person use its 4rth axis so its still a mystery there.
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05-11-2016 #8
WTF!!! . . . Who wants to feck about with all this shite when all you have to do is buy real controller that works and provides enough motor outputs to do the job correctly.! . . . Cum-on lets keep it real.!
This particular controller lacks 4 Axis linear movement and shouldn't be bought for machine which requires it simple as that. If folks want to force into something it's not then more fool them.
The rest of it's short cummings are yet to be found and may well be trivial who knows. But in my eyes not following strict protocols like Fanuc standard is putting it on very dodgy ground straight off the bat.!
Surely the whole point offline controller is to limit hassle not introduce new ones which there is NO assitance or help from the only people who can fix the problem.!
And Boyan you can't take out of the equation starting the PC because without the PC your bonkers method can not home.! . . So yes it's very much part the equation if the PC's not on when need to home and if you need it on to use the machine WTF the point of using Offline Controller.?
(Please don't give me "reliabilty" has the reason because I've built more than my fair share of PC based systems that run without any issues and have been running perfectly fine for several years with thousands of hours cutting time under there belts.!)
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06-11-2016 #9
Cool down please. It works, it costs mere 150euro. That's it. Plus its 500kz and plus that its 4 axis. No PC.
I start the pc cause i am lazy enough to adjust a hard stop and anyway my machine was prepared and designed for easy hardstop squaring. And anyways my pc is sitting there cause all my PC are connected so when i design the file on my main PC i go to garage and there load it to USB. So its always on, plus i have it already.
If not happy then pay 300 for you loved CSMIO and move each axis separately. What? I forgot. It does not square long axis. What? if it drives 2 long motors on long axis you could not use it for A axis.. What? it can noth thread on 4rth axis.
Like you said, going in circles. if you don't like it don't use it. No need to throw this down in a box. Put it on sale here and i guarantee you that you will sell it same day.
I heard a lot of blah blah in this thread but let me tell you again something. My time is money. If your time is not. I have no time fiddling with crappy boards and software or windows, cause 500 pieces wait for me in the garage to be done, i have at least 5 serious projects that need my attention and so on... Only the time the controller saved me last 3 weeks by just pushing the start button and all work flawlessly, if i charge 20 euro per hour i have payed the controller already and again...
And remember here what i say: You can not fight with Chinese industry. They will make a better controller, cheaper and so on. At one moment in time they will sell at least 1000:1 ratio to any other controller on market or software. So the only thing then will be that other maker pretend their stuff is better and better supported and so on. But in reality they will be losing the business.
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06-11-2016 #10
More importantly he'd walk away laughing in big rush to tell his mates.!!
Boyan in no way am I getting hot or botherd about this so I'm Cool buddy. Infact the irony of your homing routine made me laugh.
Said this before and I'll say it again. " It's Poor Work Man that Blames is Tools".
How the Hell do you think other people who are and have been using PC based Controllers make money.? And I'm not talking Mach3 I'm talking all PC based Controller/hardware.
Do you think they would tolerate Down time or Crashes etc that you seem inflict upon your self. No Bloody way would they or should they.!
Mach3/hardware combination alone as allowed 1000's Business's to work Flawlessly for years and earn Millions of $$$ do you think they would continue to buy Pc based controllers if they didn't.
Yes PC's can have issues and Mach3/4 certainly as some issues but when properly combined they can and do work flawlessly. But Both have Massive support network for when they don't, so just about most issues which relate to THEM can be resolved.
Now where it goes wrong is the "POOR WORKMAN" instantly blames the tool. Often it's Mach3 that gets slated first then he'll turn on the PC. 99% time it's his own tight fistedness or lazyness that's the real problem.
No I'd fit controller that was correct for the machine and not try to force controller to do job it was never built to do.
The Cslabs Controller you refer to is the IP-M which I wouldn't and Don't fit to machines that require Slaved Motors. In this case I would either use different manufacturer or if the machine warrented it I'd fit the more expensive controller.
Let me say it again so you and others understand me.! . . Or don't Missunderstand me.!!!
I'm not saying Offline controllers are not good or welcome tool. They are and I'm sure will be the future.
However these Cheaper end controllers clearly have some limitations and worse still at this time nobody really knows to what extent. So caution is needed by those on budgets or of less experience.
It's this and in this particular case Boyan your premature hailing of these controllers as All singing and dancing "Must have" piece of hardware while at same time pathetic attempt at rubbishing other long standing proven hardware that makes my temp start to rise slightly.
PC based controller/hardware like Mach3 will be around for many years to come in some form or other. Yes they will have to change because PC's are changing but they will follow and adapt. Yes they will become fewer because Offline or embedded controllers will take over for sure.
Offline controllers will evolve and very quickly I believe become the default machine controller. I have known this for few years now and I'm still waiting for cost affective reliable full spec one to arrive but this one sadly isn't it.!! . . . .Yet.
The lower priced Higher end offerings are better but for me personaly still don't have what I need in spec for the level of machine and people I provide to. The top end are out of reach on price.!
PC based shouldn't be rubbished so quickly and at the moment to me they are still the only reliable solution with good back up and support that offers full CNC functionality without costing lot of money.
Also remember you'll still be buying a PC because without it 99% of you can't run the machine.???? . . . . . The 1% who botherd to learn G-code could to some limited degree and the other 0.1% who learnt to advanced level could make do exactly what they wanted, eventually given enough time. Remember time is Money.!!
Those who bought this controller couldn't however because it has no MDI or way to manually enter code.!
The fact is PC's will be around or involved in CNC just for there Software capabiltys because without most of you are stuffed.!
Now time really is money and I need to make some so off to make lovely chips late into the night.!! . . . Have nice day Boys. . .Last edited by JAZZCNC; 06-11-2016 at 12:50 PM.
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