Thread: Denford Mirac conversion help
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21-10-2016 #1
I've just had a look at the Mirac lathe specs and realised potentially what turret it comes with.
If it is a Barafuldi TOE80, then you will not be able to control the turret directly via a Mach 3 macro, Mach 4 might just about manage the timing, but I wouldn't be 100% sure about that, as the timing requirements for the turret require fast responses to inputs/outputs.
Something like a KFlop could, as you can programme the KFlop directly to handle the toolchange, and Mach3 would simply command the KFlop to carry out the tool change.
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The other option is to use a PLC to handle the tool change (I used a Click PLC, and you're welcome to the code if you choose that option).
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One thing I should mention, is that even although KMotionCNC does everything I need it to in terms of running my lathe, I do miss the wizards in Mach 3. However, if you have a Mach3 license, most of the code will work, it's just canned cycles where things generally won't.
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Personally, given the Mirac will most likely use 12 or 24V control circuitry already, I'd be looking at something from CS-Labs, or a KFlop+Konnect(IO board)(+Kanalog if you want to run analogue servos with the KFlop closing the loop).
Smoothstepper/Pokeys only work on 5V.
I can't comment on PlanetCNC, but there are suitable MESA boards available for LinuxCNC, but as John says, help can be very hit or miss.Avoiding the rubbish customer service from AluminiumWarehouse since July '13.
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21-10-2016 #2
Hellfire: I also own a Denford Mirac, but mine does not have the ATC.
Does your Mirac use the newer control board or the older LCB3?
Mine uses the LCB3, and I am using a Ethernet Smoothstepper in combination with the LCB3.
Best Regards."If first you don't succeed, redefine success"
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21-10-2016 #3
Thanks guys, I think it is a Barafuldi TOE80 turret.
Regarding the turret, would it be possible to use the positional switch inside for indexing
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21-10-2016 #4
Smooth stepper can't thread yet either, It was promised 4 years ago mind you .........................
John S -
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21-10-2016 #5
If you go to the Denford forums (www.denfordata.com/bb), you can download the TOE80 manual in the Mirac section (it's also in the Cyclone section).
It gives all the details for inputs/outputs and the required timings.
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John, the Smoothstepper can do threading using a single slot sensor as I used it on my old Conect lathe.
It's encoder threading that still hadn't been implemented the last I checked. I suspect the real reason for the lack of progress is the physical hardware doesn't have the capacity to implement it. I know the last discussion I seen about it, Greg was talking about optimising/freeing up resources, so I think it's another case of underestimating the hardware requirements, aka Gecko GREX and various others.Avoiding the rubbish customer service from AluminiumWarehouse since July '13.
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22-10-2016 #6
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23-10-2016 #7
Came across these, are they worth having.
https://www.cnc4you.co.uk/Stepper-Mo...or-8Nm-Nema-34
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25-10-2016 #8
Closed loop steppers are one possible option, and are a pretty good compromise between the existing standard (open loop) stepper motors, and a proper servo system.
Avoiding the rubbish customer service from AluminiumWarehouse since July '13.
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04-11-2016 #9
Thanks for the help, got the servos and drivers. Went for uc300 and 3 bobs.
bm01
cp0-12v
kk01
needed additional inputs for the rotary switch on the back of the turret.
one question though, why do bobs only come with one relay. I need to be able to reverse the spindle, is it possible to use the relay on one bob for fwd and the relay on the other bob for rev.
cheers
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05-11-2016 #10
Yes.
However the exact implementation will depend on how the spindle forward/reverse is controlled.Avoiding the rubbish customer service from AluminiumWarehouse since July '13.
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