So today I made some progress...
I mounted x axis to the base
I updated z axis face plate to alloy insted of ply
I decided I didn't want the y axis motor sticking out the side so
I mounted it inboard
Im using my cheap ebay router

overall Dimensions are as follows...

Length of base 550mm
Width of base 500mm
Height overall 800mm
cutting area...
X 400mm
Y 260mm
Z 90mm


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