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19-05-2018 #1
Little bit more progress made during the week.
So first up I made a little extended collar for the ballscrew bearing mount. This is just to allow the pulley base to clear the top of the bearing mount.
Next up I printed off a set of jigs for the sides of the Z-axis. I also made some bushings in silver steel and experimented with hardening (heated up till cherry red then quenched) to try and get some nice long lasting bushings that I can use for multiple projects... seems to have worked well.
Sides all drilled, tapped, deburred and quickly tickled with some sand paper to remove any high points (with the side plates mounted these edges serve as the reference edge for the carriages).
Unfortunately my 3d printer is too small to make the side seals in once piece so I split them into two instead.
Next up was machining out the side plates from 5mm plate
Machining the seal retaining slot on the back side. Out of interest I noticed Fusion has a new option on adaptive clearing which is "machine both ways" so I tried that out on this slot... basically it just climb mills one way then conventional mills the way back with a slightly lower axial engagement. Works nicely and means you aren't wasting time with a travel move where you have a lot of back and forth like this slot.
Finished parts:
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