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16-10-2020 #1
Ok, that seems quite slow if mm/min, but it does depend on the tool your using. ie: # of flutes, length, HSS or Carbide, coated or uncoated, etc.
I don't cut acrylic very often but the last time I did it was with 1.5mm dia tool single flute carbide cutter in cast acrylic and I'm pretty sure I was cutting much faster than that.!
For a 3mm single flute cutter even if HSS steel, I'd be looking towards double that feed for a starting point and with double the RPM.!-use common sense, if you lack it, there is no software to help that.
Email: [email protected]
Web site: www.jazzcnc.co.uk
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18-10-2020 #2
Thanks for the reply and helpful info.
Igot me to experimenting, today I cut a pattern in 19 mm plywood, using the following setting.
15,000 rpm, 508 feed, and 203 plunge, with a 3 mm 2 flute bit, it cut very very well.
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18-10-2020 #3
You are still cutting well below what you probably could. Don't be afraid to experiment, you'll be plesantly surprised how much faster or deeper you can cut.
You don't mention the tool material HSS or carbide.? or the DOC.
If tool is HSS then try 2mm DOC 900mm/min 20,000rpm, you could probably easily cut at 3mm DOC but 2mm will be safer start point.
If tool is carbide then try 1250mm/min 24,000rpm 3mm DOC and work up from there. Carbide tooling works best when it's being pushed hard so don't be afraid to give it some welly.
The machine will be the weak link when it comes to carbide tools as you push harder because it will vibrate and carbide doesn't like vibrations or chatter as it's quite brittle, the chatter cause it to chip the cutting edges which then leads to excess heat and if bad chatter will snap the cutter.
HSS is more forgiving but can't be pushed hard like Carbide can and wears more quickly losing it's cutting edges faster.
Just remember the deeper you cut the more important chip evactuation becomes so make sure you have dust extraction fitted.-use common sense, if you lack it, there is no software to help that.
Email: [email protected]
Web site: www.jazzcnc.co.uk
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