New build with recycled parts on a ridiculous budget 120cm*60cm work area

[Desertboy]

Nice! :-)
I see an extra bolt laying in the extrusion groove, what kind of sorcery is that?

I never even noticed that lol would explain the rattling noise the extrusion was making when I trying to get it into the gantry mounts which was not easy.

I had the plates recessed 5mm either side so the extrusion sits tight inside the aluminium plate, I had it made to a tight fit. Trying to get it on was not easy lol but once it slipped into the recess it was super tight and very nice! Top work Chaz making the plates and top work KJN aluminium for cutting the aluminium so accurately.

You can see the recess better on the picture Chaz took ;) The Hiwin's were meant to recess into the plate as well but I got the measurements slightly off and they didn't so rather than try and ground the plate out I chopped 1.5cm off the Hiwin's and then they don't need to be recessed.


And Nice one Zeeflyboy on the plate advice I used 20mm tooling plate for the gantry mounts, 15mm tooling plate for the back of the Z axis and 20mm tooling plate for the front of the Z axis. The rest was made from recovered aluminium (Nema mounts, BK12/BF12 mounts & spacers). I cannot believe I was going to go with 3mm steel for the gantry mounts that would have been pointless exercise in futility.