a friend has asked if I can make some aluminium pedals for his car.

the car seem to have aluminium pedals pressed onto the steel frame with little tabs or held on with rubber as shown in the photos below









these are just some test pedals ive been sent, obviously his are in his car.

now the not so simple answer would be just drill some holes well... there is very limited room in the foot well of a car and the pedals move up and down which makes drilling holes bloody hard. also getting the holes in the perfect position to make the pedal straight is a challenge.

I could make a little jigs with just the mounting holes in that people can clamp to the pedal frame to drill but drilling is not a good option.

how the pedals are pressed on requires more than just a cnc machine to make the pedals.

so the question is, does anyone have any ideas to simply secure a new aluminium cover (pedal) to the frame?

all sensible thoughts welcome