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06-06-2018 #11
Too early to call. But I'm a big fan of fixing, rather than replacing random bits.
You say "the motors will only move one way" - you're referring to the axis stepper motors? (the last part of this thread was discussing the spindle motor, but from the tense of your comment here I think you're talking axis?.
On the assumption you're talking axis...
What's changed?, just the control box? (which eliminates, to some degree) software set-up in Mach3 (assuming this is what you're using). Assuming that it's just the control box then it's unusual to lose all three axis at once. That to me sounds more like a configuration issue than failure (though lets not rule that out!)
How are you testing each axis?, front-panel switches, or from G-Code loaded into Mach3? Have you tried both? If the front-panel - are you saying that, eg, "Left moves left, Right moves left"?, or "Left moves left, Right doesn't move"? - it helps to understand better the nature of the problem.
If following a failure-more: You're now playing a diagnostic game. At least with losing one direction off one or more axis you can do some sensible diagnostics pretty easily (the step/dir interface typical of these boards means that the direction line is somewhat low frequency and easily measurable/set-able). I'd be looking to scope the dir signal with the axis being driven alternate directions. If no scope, then DVM, if no DVM then LED & resistor, and so on. You'd be wanting to start at the control board, then move to the stepper drivers. Even a visual inspection might help, though I guess you've done this. The control box looks to be wired with IDC connectors - you might have to knock a diagnostic lead up that breaks-out the DIR line (or allows you to drive it 0/1 without shorting the control box).
For me - not enough info at this time, I appreciate you're probably frustrated - and that's the worst frame of mind to diagnose problems with - at least for me. Try breaking the problem down to succinct points and either understand each of them, or post them here to be critiqued.
From the manual:
2.2.11 Mk3/4 LED indicators
The user is provided with helpful feedback and live ‘status’ information via on-board LED indicators. There are four indicators.
POWER: Lights when the controller is powered.
DATA: Indicates controller functions.
LINK: Indicates controller communication.
STATUS: Blinks to indicate controller function is ‘good’.
Which are flashing?, it sounds like at least one should be.
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