Fehlmann Picomax 50 CNC conversion/refurb

[Agathon]

Using a motion controller is night and day difference. I don't want to get into the Mach3 V Lcnc I use both. But If you say do a feed hold in Mach3 and it is in a cycle it won't stop until the cycle is finished with Lcnc it will stop immediately.

I you decide on the Lcnc route with steppers you would need a Mesa 5i25 or 6i25 (pci or picx) and a 7i76 bob that would give you at least 34 input and output, 5 axis 2 encoders. spindle control, 24V inputs differential signaling etc.

Lcnc is a steep learning curve but it is a rock solid system. It will do what ever you want.

I think you said you had 4mm screw if so I don't think you can go much faster rapids with a nema34 I think the max motor speed would be 500-800 rpm.

Thanks once more Clive. Many things to look into and think about. I'm happy with the 2000mm/min rapids, I'm still somewhat incredulous that those old Superior steppers could run any faster.

Sorry about the cock-up with the video editing btw. Don't know how I managed to get two copies in one video.

[Agathon]

Here's the latest on the Fehlmann table. Sorry that it's a bit long - will try and be brief in future.



Making good progress on other stuff and will post more soon - watch this space!

[Clive S]

Coming along nicely I enjoyed the vid. Re the Nema34 they might run better with a higher voltage that 70v I think you can get 230v drives for them.

[Agathon]

Coming along nicely I enjoyed the vid. Re the Nema34 they might run better with a higher voltage that 70v I think you can get 230v drives for them.

Hi Clive, just come in from the workshop after more fun. More vids tomorrow...

Do you think it sounds like they're missing steps or is it a step-generation/processing issue? Difficult to answer without test I suppose. The quill has always made the same noise from time to time. I've was driving it with one of those crappy HY-DIV268 things and when running a repeating cycle of ten up an down movements it always returned to the same place with better than 0.01mm variation - which I was very impressed with.

I think after going to the effort of buying the highly recommended AM882 drivers, in the short term at least, I'd rather replace the motors - they only cost £27 for the pair including delivery so I can afford to replace them!

In the longer term I still favour going all-out for servos. Those Teknic Clearpath things look very impressive. If confidence in Sterling would just improve a little I'd be tempted to order.

[Agathon]

Motor operation and control issues:

[Clive S]

One problem using the PP is that until the pc is powered up the pins can be in any rambled state and they can also chatter as the pc is powering up causing all sorts of unexpected happenings. That is the beauty of a motion controller this behaviour does not happen with Lcnc and a Mesa card.

edit Having said that you might be able to use the charge pump in Mach3 so that the bobs are not enabled until the charge pump signal is seen.

[Agathon]

One problem using the PP is that until the pc is powered up the pins can be in any rambled state and they can also chatter as the pc is powering up causing all sorts of unexpected happenings. That is the beauty of a motion controller this behaviour does not happen with Lcnc and a Mesa card

Mmm.. yes, I understand that, but it's more of an issue with the BOB itself in that they've used the NC rather than the NO side of the relay - can't see the reasoning behind this or a way around it.

BTW I'd love to move over to LCNC, but my impression is that it's for people with an interest in programming and computing rather than just wanting to get on with using a machine. I've looked hard, but I can't find the equivalent of the Mach3 User's Guide. I find that I can't get to a position where I can understand what I need to do to use Mach3 - and I regard myself as being moderately savvy with PCs.