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  1. #1
    You could use the belt calculator web for finding the right belt https://www.bbman.com/belt-length-calculator/ , i asume you know of it, but anyway here is the link.

    it seems that 17-18T is better choice as it has 6 teeth in mesh, versus 7 teeth for 20t, so you lose almost nothing. 6 teeth is the minimum recommended for HTD 5 belts, so you are ok there.


    so 17x7=119t, which is better as its a whole number of ratio . Its not bad 1:7 ratio . Its 180mm diameter puley, the big one

    I can generate you the pulley profile if you need. Thingverse also there is a pulley generator.
    project 1 , 2, Dust Shoe ...

  2. #2
    Boyan - Have you printed pulleys? I had not considered that option until you mentioned Thingverse. - Could print a 180mm dia. quite nicely in ABS. Got to be a cheap option if it would be serviceable? Thank you for the idea.

  3. #3
    You can increase the number of "Teeth in Contact" to at least 50% of the count on the driving pulley by using idler pulleys to generate a serpentine belt path as is done in the automotive industry,

    - Nick
    You think that's too expensive? You're not a Model Engineer are you? :D

  4. #4
    Nick - Yes adding a flat side idler would be quite simple. Thanks.

    Boyan - Ref. Thingiverse. Did you reference "Customizable Gear4"?

  5. #5
    Would you recommend any particular tooth form or pitch please?

  6. #6
    Sorry missed that on your reply Boyan. HT5.

  7. #7
    I have printed with great result.Small as GT2. I will advice PETG pulley. PLA will work also. ABS not. Nylon, even better.

    HDT5 15mm will work great

    https://www.thingiverse.com/thing:16627
    project 1 , 2, Dust Shoe ...

  8. The Following User Says Thank You to Boyan Silyavski For This Useful Post:


  9. #8
    Boyan - thanks for your advice. Do you reinforce the the pulley centre, as I will try first with PLA and wondered if it would take the torque from the shaft?

  10. #9
    Boyan - Thingiverse/ OPENscad 2x Pully files just now easily and quickly completed. Excellent resource.

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