Spec me a grinder/belt for finishing aluminium.

[magicniner]

1. To get it flat linish or sand.
2. To get it smooth polish.
3. To get rid of the mirror finish blast, vibrate or tumble with a media to break the surface.

This will give you precise control of your surface finish, I use triangular ceramic media in a tumbler to matt the finish of some parts I manufacture to match the WD originals,

- Nick

[JOGARA]

I sort of discounted vibration/tumble because of cost.

If it is the best method to get me the finish I need then I might invest.


The parts are up to 80*65*15 and 100*42*15

[m_c]

https://www.frost.co.uk/motor-parts-...isher-8kg.html

I got mine when they were still £99. Not the most robust of machines, but does the job, and was the cheapest tumbler I could find that would handle reasonably sized parts, without spending 4 figures on an industrial machine.
The media is very expensive from Frost though. The last batch I got was from Moleroda (https://www.moleroda.com/product-cat...and-compounds/), but have a search.

[JOGARA]

Hard to tell how big it is without seeing it. Do you know/think it could take the size of the part I am working with?

[m_c]

Quite big!

From the description-

The drum opening is 10-1/2" in diameter allowing the easy addition or removal of items

I'm about to head to the workshop so can get some accurate measurements, but it's about 18" tall, and is currently sat on my 12x18" granite surface plate.
It'll easily handle those size parts, but it'll takes a fair bit of media. Just checked my last order, and it was for 5kg bags, which give a reasonable level in the bowl.

[JOGARA]

Okay that is pretty good then.

Found it on eBay for same price but free shipping, https://www.ebay.co.uk/itm/302084901600

As for media. I have some button holes that are 12x12mm. Would be nice to be able to have it finish them and make them smooth to the touch.
What media should I be using and what size?

From what I have read, the plastic stuff is ideal for aluminum as it is not too abrasive compared to the stone which is better for harder metal like Steel.

[edit] I also have this thing, it comes out a bit steppy. Would like to be able to have this come to a nicer finish.

[m_c]

Just measured it, and the base is about 14" diameter, and overall is height is about 19.5".

I use plastic 20mm pyramids, as I use it for deburring and finishing smallish aluminium parts. A 5Kg bag of the pyramids fills it up to around the mid level of the bowl.
I normally throw in what parts I'm doing, and let it rumble away for an hour, which seems to be enough to flatten all the surfaces and knock the burrs off.

I do also have some ceramic prisms, but I've never had a reason to try them.


However, it may be worth considering bead blasting, as I think it gives a nicer finish on flat surfaces, provided you get the technique good. It does however take more time, and you need good extraction/filtering, as you really don't want to be breathing sand or glass dust.

[Boyan Silyavski]

1. To get it flat linish or sand.
2. To get it smooth polish.
3. To get rid of the mirror finish blast, vibrate or tumble with a media to break the surface.

This will give you precise control of your surface finish, I use triangular ceramic media in a tumbler to matt the finish of some parts I manufacture to match the WD originals,

- Nick

That should be written in big bold black words. Finishing is an art itself. I believe i have invested in finishing as much money as all else together in my workshop. And am constantly piling up different machines and materials related to that.

The finest sand, almost dust like at 1-2 euro 25kg bag+mini sandblaster gun from Lidl gives me the nice matte finish for small parts. For seconds.