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16-11-2017 #7
I'm probably the wrong person to ask about 'overkill'. My own machine uses 40 size rails and 32mm ballscrews but its overkill.
I'd think for what you are doing 16mm are OK. Depending on the length, you might want to consider rotating ballnut designs (the screw doesnt spin, the nut does) which is ideal for longer lengths.
Any pics of this machine? Seeing it makes it easier to think about options.
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