welding steel base or just getting aluminium extrusion

[spluppit]

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[reefy86]

I'm going to go down the aluminium extrusion route after all and for a few reasons, the obvious one is i aint welding all that steel and i defiantly haven't got the funds to pay someone that amount as well as having the funds to pay 3 months upfront deposit on a new workshop unit and then the frame on top lol. I know its worth the price what the guy offered but i just can't afford it on top of everything else.

Now there is 2 options and option 2 does have diagonal support i just couldn't be bothered to add them in lol

option 1

copy the cnc pro kit 4896 from cncrouter.com (frame bed only) costing me just under £1k which is using the 40x80 profiles but the heavier ones

option 2

80x120 with less profiles then the 40x80 costing just over £1k but these are the light profiles not the heavy ones

i know its way more expensive then steel but i am not as lucky as most of you with welding skills and i can always add to the frame once more funds come in. personally i prefer option 2 as it looks way more solid but would like your opinion and if and where i should add extra support.

Appreciate the help guy's

[Clive S]

I look after a machine that is built similar to option 2 built by a company with initials like MD and it does work and cuts 8x4 sheets of 6mm MDF all day.

the rack & pinion seems to be fine and the rack is mounted inside the slot on the side of the top rail.

Have you thought how you are going to drive it and what motors etc.

[reefy86]

I look after a machine that is built similar to option 2 built by a company with initials like MD and it does work and cuts 8x4 sheets of 6mm MDF all day.

the rack & pinion seems to be fine and the rack is mounted inside the slot on the side of the top rail.

Have you thought how you are going to drive it and what motors etc.

yeah i already have 90% of the electronics planned out with the help from Dean using high quality ballscrews/hiwin rails/rotating ballnuts for the long y axis. even though i said i was going to copy of cncrouter.com that was just for the bed but everything else will be better and defiantly will be wanting to cut thicker then 6mm all day lol :)

[m_c]

I know you are going on other designs but all this generally means is.... someone that isn't an Engineer or a fabricator came up with a design, made it and it worked, and that then sets a president others follow. That does mean mean its good design all it means is someone proved it worked. In the same breath if that design had been done by someone with a lot of experience then that would have been the president and far easier to get a lot better result.

You'll not last long in the DIY CNC world with sensical observations and comments like that ;-)



Listen to what sluppit has said.
I took one look at your design last night, and immediately wondered how many tonnes you were planning on having on it, and why it wasn't using full length sections on the long edges. It looks to me like you've just kept adding bits, without really thinking about why you would need to add them, and ended up with an over complicated design.

[reefy86]

You'll not last long in the DIY CNC world with sensical observations and comments like that ;-)



Listen to what sluppit has said.
I took one look at your design last night, and immediately wondered how many tonnes you were planning on having on it, and why it wasn't using full length sections on the long edges. It looks to me like you've just kept adding bits, without really thinking about why you would need to add them, and ended up with an over complicated design.

it wasn't complicated until i finished in solidworks and then reality hit :)

[spluppit]

Removed.

[reefy86]

if it was cheap enough to make mistakes then sometimes its good to make them before getting the right advice from here, That way you get to learn what works and what dont work but unfortunately this is a hobby that is just too expensive to just ignore good advice. I don't think dean realises just how much i appreciated all his help from emails out of his own time which i have kept and still read them :)

[spluppit]

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[reefy86]

£1580 for the one you have provided mate so still expensive