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  1. #1
    Wal's Avatar
    Lives in Stockport, United Kingdom. Last Activity: 31-03-2024 Has been a member for 9-10 years. Has a total post count of 491. Received thanks 71 times, giving thanks to others 29 times.
    Andrew,

    Thanks for your kind words, I'll be posting about that Dream or Die piece in the next few minutes as there are a couple of questions I have regarding grain filler... Anyway, I buy my cutters from APT in Glasgow. I use ordinary two-flute carbide cutters - the same as I use for aluminium/brass/wood. Heh - they seem to work for everything! A couple of links:

    https://www.shop-apt.co.uk/end-mills...d-carbide.html
    https://www.shop-apt.co.uk/micro-dia...ide-60hrc.html

    Feeds and speeds are very conservative when using the smaller cutter - less than 0.6mm and I'm running around 1-1.5mm/sec - yep, very slow but luckily inlays tend to be pretty small so it's not too much of an issue. The larger 52mm surfacing tool I use is from Wealden:

    https://www.wealdentool.com/acatalog/Surface-Trim.html

    Francis - that's an awesome looking headstock - that WorkBee is certainly doing the business for you! Good call on the MDF - I take it that you don't get any issues with fibres sticking to the back of the inlay pieces?

    Wal.

  2. #2
    Thanks Wal - no any fibres that do stick a light rub on fine wet-n-dry removes them - I use APT as well for my cutters - very prompt service.

  3. Hi Wal
    Thanks for the links, i'll check them out.Your right about the slow speed. I cut my surname out on Sunday (12 Letters Polish name !) 6 passes with a 0.5mm cutter must have taken 45 mins. My cutters are a bit long so I didn't want to push them too much. The cutters on the apt site are a little short on the 0.5mm dia, only 1mm deep my pearl is usually 1.5mm thick. That surfacing cutter looks really useful.

    Cheers

    Andrew

  4. #4
    Wal's Avatar
    Lives in Stockport, United Kingdom. Last Activity: 31-03-2024 Has been a member for 9-10 years. Has a total post count of 491. Received thanks 71 times, giving thanks to others 29 times.
    Quote Originally Posted by the great waldo View Post
    Hi Wal
    Thanks for the links, i'll check them out.Your right about the slow speed. I cut my surname out on Sunday (12 Letters Polish name !) 6 passes with a 0.5mm cutter must have taken 45 mins. My cutters are a bit long so I didn't want to push them too much. The cutters on the apt site are a little short on the 0.5mm dia, only 1mm deep my pearl is usually 1.5mm thick. That surfacing cutter looks really useful.

    Cheers

    Andrew
    Andrew, they also stock long necks:

    https://www.shop-apt.co.uk/2-flute-l...lls-68hrc.html

    Wal.

    Sent from my HTC One M9 using Tapatalk

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  6. Hi Wal.
    Thanks for that, I'll have to give my plastic friend a bashing.
    Cheers.
    Andrew

  7. #6
    I've done a bit of MOP machining as well, also for guitar inlays. Your technique of gluing the blanks to a plate for machining sounds excellent. I made a small fixture from aluminum to hold a 1" x 1.5" MOP blank. as shown in the photo. I cut out a lizard figure, and cut the corresponding pocket to inlay it into. There is a photo of a finished inlay, although this one happens to be cut from African blackwood, not MOP;
    Click image for larger version. 

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    Click image for larger version. 

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    My apologies for the imperial measurements -- we colonials are rather backward, you know!

  8. #7
    Click image for larger version. 

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    What I do....

  9. #8
    Wal's Avatar
    Lives in Stockport, United Kingdom. Last Activity: 31-03-2024 Has been a member for 9-10 years. Has a total post count of 491. Received thanks 71 times, giving thanks to others 29 times.
    SKILLZ..!

    Really nice that, Pete.

  10. #9
    Egad. That is lovely.

  11. #10
    Thanks. It took about 3 months from drawing to execution to get it right. If you need pearl I am looking at the possibility of importing it. Just waiting for samples.. UK suppliers are so expensive. I currently buy all my pearl from Australia.

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