First Proper CNC Router

[diycnc]

That's a brilliant idea! Can't believe I missed that.
Any suggestions how I could cut a pocket in the aluminium end plate? I currently only have hand tools, a pillar drill, small lathe, trim router, circular and jig saw, no cnc or mill.
I guess I could just cut out a big slot in the aluminium end plate, big enough to fit the motor through. Bolt the motor to a thinner aluminium or steel plate, which is then bolted onto the end plate. No need to cut any pockets.

Or I could just pay someone to cut them to me, but where's the fun it that!

I didn't know the boss dimensions changed when pulley size changed. Will take a closer look at this later today.
I would prefer to use taper lock pulleys on the motors but I can't find any that will fit my 8mm motor shafts.