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24-02-2018 #6
You mention engraving on thin brass and aluminium. This obviously isn't about hogging metal but my experience a long time ago with a Marchant Dice machine was that backlash, rigidity and frame strength will be your enemies here, particularly with the usual conical engraving bits - good engraving takes no prisoners and if the tool height above workpiece changes (in my old case - deflection on the unsupported X-rails) then the radius of the engraver cutter changes; backlash and rigidity will give you odd shapes when the tool path changes. Don't underestimate the challenges of engraving. My use-case was PCB routing - cutting through 35 microns of copper at a fixed depth is challenging (if the height varies, then so does the track widths, and artefacts around track corners can decimate the track).
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