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02-11-2018 #9
It's worth highlighting the main reason opto-isolators are added to BOBs is for protection.
Using a parallel port, get something wired wrong, or have something short and connect power to pins they can't withstand, then more than likely your PCs parallel port (and likely entire motherboard) will be dead.
With newer motion controllers, the path of destruction from a wiring problem isn't likely to be as long, but it's still potentially a couple hundred pound controller that could be releasing it's magic smoke.
It's a calculated risk not using them, but at slow speeds, they shouldn't cause any problems. I certainly wouldn't be searching out a BOB without them, unless I was really going to be pushing pulse rates.
Regarding suitable motors.
A good starting point would be to try and find out the torque for the existing motors, or even a datasheet with torque curve (it's surprising what a google for the model number turns up).
You can then run a few figures and see how the various options compare. You'll likely find some suitably geared NEMA23/4s provide better performance than NEMA34s directly coupled, especially when running from lower voltage.Avoiding the rubbish customer service from AluminiumWarehouse since July '13.
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