Thread: About my Thoroid transformer...
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02-09-2019 #1
The plastic tape that covers the transformer, is it only there to protect the Windings?
Ive seen hifi transformers laying in a plastic "cup" and it was my intention to make one of these in my 3D printer and put the transformer in it.
Why then? The Cables needed som work so i had to take the plastictape off.
Is there any good reason that i shouldnt?
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02-09-2019 #2
why did you need to work on the transformer ?
if you only wanted longer wires then I would of spliced extension wiring to the transformer
if you removed some turns from a winding to lower the output voltage
then I would replace the original tape with new heat resistant tape
eg
glass cloth electrical tape with thermosetting poly acrylate adhesive/ heat class F
Any 3D printed support needs to withstand the temperature the transformer runs at
your probably looking at a 3D plastic part that needs to be safe at 130 to 150 C
and not prevent the natural cooling of the transformer
John
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02-09-2019 #3
The rubbercoat of the wires was falling off so to fix this I had to take the tape off.
I just did a little research and found out that I could just buy one of these cups, they are made of metal.
I thought that if i put the cover on i dont have to rewind the protection tape.
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02-09-2019 #4
OK , that makes sense renewing the old insulation
I would still replace the tape
Is this Mounting Disc the type of thing your looking out ?
https://uk.rs-online.com/web/p/mounting-kits/6719208/
using a Neoprene Disc
https://uk.rs-online.com/web/p/mounting-kits/6719211/
helps to even out the pressure on the transformer
just watch out you don't accidently form a shorted turn by
connecting the top metal mounting disk to the bottom disk or chassis
JohnLast edited by john swift; 02-09-2019 at 01:21 PM.
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02-09-2019 #5
Reasons toroids are potted in a plastic case include reducing audible hum (potting compound locks the windings solid) and because they may look smarter! - important for HiFi. To do it properly you need a vacuum potting chamber to drive the resin inbetween the turns of wire. If the primary winding is on the outside you'll need some kind of insulation when potting in a metal can to preserve the breakdown specification - better to have the secondary on the outside in such designs.
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02-09-2019 #6
Thanks for the info, i decide to go with the tape instead!
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02-09-2019 #7
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