Quote Originally Posted by jarjar View Post
Some comments in no particular order, assuming you want to build a decent machine and not a toy:
Well that really depends on the definition of decent and a toy. Arn't all home machines practically toys when compared to industrial VMCs? Your line seems very arbitrary. Nordic has stated he wants a 'good' surface finish in Aluminium, which really he should be using a mill style machine for - so I see where you're coming from there, but again, define 'good'.

Quote Originally Posted by jarjar View Post
- 1400 x 1000 x 200 mm is a _huge_ working area. I would expect a machine that size to weighs at least 1500 kg.
... Why? This size is about standard for most of the build logs. Huge for a mill, still quite a small router. 1500kg? I think mines about 500kg... Sure added weight helps dampen vibration and makes sense, but there isn't any reason it must weigh that much. And hey - if its on rollers who cares? Lift and move with jacks.

Quote Originally Posted by jarjar View Post
About rails:
- don't bother with anything less than 25mm. For the simple reason that 20 rails use M5 bolts and require tighter drilling positioning tolerances.
That seems like a terrible reason to spend more money. A standard clearance hole for M5 gives you 0.5mm of wiggle. By marking out carefully, setting up the rails with clamps and a dial guage, then using a transfer punch, this is more than enough.