Hi Kit,

Yeah, the badges were cut on my DIY mini-mill. Nothing exotic (parallel port, analogue drives, TBR supported rails) - I guess the crucial thing is being realistic with feeds and speeds (you'd never make these things at scale using the gear I've got and expect to make any money...) and using sharp tools. I'm pretty sure that these could be made on a bigger router, provided that it's reasonably robust. The cutting forces aren't that great when using conservative feeds and fresh tools - problems usually stem from trying to do things too quick on gear that doesn't like to be pushed. Further to that there's the resin work and the polishing - both take a bit of time and effort to get right but it's not rocket science. Follow the instructions, be patient and take a bit of pride in what you're doing - usually pays off..!

Wal.