Quote Originally Posted by johngoodrich View Post
also what type of cutters are you using? are they polished flutes or are they coated? uncoated polished flutes are best for aluminium. Also with a 1mm cutter i would be looking to spin it as fast as possible, on my machine i would run that flat out at 24000rpm and about 100mm/min with 0.5 depth of cut.
I'm using cheap Chinese two-flutes. Advertised as carbide, but who knows...?
The calculators say run at about 10,000, and the earlier suggestions that I was melting the Ali make me think that this may be too fast. I can run up to about 18,000 on my system.

I have not tried running much above 20mm/min, since I am concerned about breaking the cutter (which is why they are cheap!). I have been cutting at about 0.5mm - perhaps if I cut at 0.2mm I can try running a faster feed....