Quote Originally Posted by Doddy View Post
Just to add to this - if you can afford the space, and the opportunity presents itself - a second-hand 6x4 band saw would take an awful lot of effort out of the process. I picked one up for £100 (I think) and it has been one on my most-used purchases. Of course, being a sawdust eater you may already have a bandsaw - have a google and see if people recommend it for cutting metal (usually requires a half-speed gearing). A Jig-saw can work, but on thick ali a band saw just makes life better.
Yes, thanks Doddy, being a sawdust eater i do have a bandsaw, lots of saws, too many saws!

I was going to use 10mm plate, which is thicker than most spec for my type of build.

Is 5083 ok or do i need a 6000 grade?

Thanks

WoodKnot