After squaring the frame up I locked the table box into place with an additional 8 inch band of 3/4 inch plywood on top of the birch plywood, gluing and screwing it way more than necessary. You will find that everything on this build will be overkill but movement is not an option.

Click image for larger version. 

Name:	006a.jpg 
Views:	237 
Size:	323.8 KB 
ID:	31405

Choose to 45 the plywood for the rails and epoxy the aluminum channel instead of just laying it horizontal with one edge up and one down. felt there was more surface area.

Once the epoxy set the excess aluminum was planed off with a thickness planer.

Click image for larger version. 

Name:	007a.jpg 
Views:	232 
Size:	288.7 KB 
ID:	31406

Click image for larger version. 

Name:	008a.jpg 
Views:	215 
Size:	259.3 KB 
ID:	31407

Created a channel in the bottom of the box for dust collection. will drill a 4 inch hole in the bottom and mount and flanged gate valve.

Click image for larger version. 

Name:	009a.jpg 
Views:	238 
Size:	276.3 KB 
ID:	31400

Rough framing on the table almost done, just the top to complete with dust collection holes all the way around.

Click image for larger version. 

Name:	010a.jpg 
Views:	231 
Size:	248.5 KB 
ID:	31401

Top of the table getting the holes cut. sure would be nice to have a cnc router to do this.

Click image for larger version. 

Name:	011a.jpg 
Views:	235 
Size:	283.9 KB 
ID:	31402

Finished the duct holes, glued and screwed down plus added 1×2’s the the main supports to flush em up with the oak plywood banding and leaving a channel to run wires for stepper motors limit switches and lights in the top.

Click image for larger version. 

Name:	012a.jpg 
Views:	226 
Size:	238.2 KB 
ID:	31403

I decided just for cosmetics to paint the dust collection holes before the Formica went down, had the paint wouldn't of made a special trip to town for it. lol

Click image for larger version. 

Name:	013a.jpg 
Views:	244 
Size:	266.1 KB 
ID:	31404

Stay tuned, more to come. Cheers!