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09-07-2013 #10
If your space challenged then it's a no brainier to me go vertical. There's no down sides only gains, space being the biggest gain.
My machine mainly (99%) cuts aluminium and other than the space saving the other benefits are below. Wood cutting will be similar and possibly better with vacuum for chips.
Better quality of finish due to gravity helping to clear chips.
Much Longer cutter life due to less re-cutting chips, over 50% less wear.!
Greater DOC can be used for roughing again due to less heat and work re-cutting chips.
Less air required for blown air/mist cooling again due to gravity and less chips to clear. Down from 50-70psi to 10psi and obviously much less volume of air required.
Less chips flung around shop again due to gravity and cut chips being cleared more efficiently so not getting re-cut and thrown about with 80%+ falling into bins below machine.
Much easier access and loading/clamping of material due to bed being directly in-front of you, no more back aching bending over fastening material.
Better access to spindle and tool loading.
Has you can see other than the major space saving there's quite a few other decent quality benefits and I can honestly say there's been NO down sides.
Yes there's things I've learnt from being vertical about design that I'd build into a purpose built vertical machine. These would mainly deal with lessening chip collection on various surfaces.
The Z axis would be one area I'd look at and build more shielding around. Ball-screw bearing blocks would be another and I'd build shielding to stop chip collection.
Both of these are only minor things and don't affect the machine in anyway also my machine has NO protection of any kind for belts,ball-screws so they would be things I'd do anyway if was building again and it was horizontal.
The other thing I'd do with MY particular machine is raise the whole thing up higher than it is now.?
At the minute it's just in the same spot it was when first tipped up, sat on same axle stands. This means the bottom area of the bed lower than I'd like also the gantry when parked at top is not quite above head height and I bump my head on it when removing material. Also it's just makes fitting tools into spindle a bit more awkward than could be.
Both of these things are Still much better than when horizontal but if machine was 12" higher they would be perfect.
Now before folks comment on material holding etc other than requiring holding on first placement until clamped then it's absolutely no different to when horizontal.
This initial holding is easy over come with a simple temporary holding shelf I slide into position to place against material edge, which I then slide out the way while cutting. The slight incline of bed then holds it hands free against bed while I clamp or screw it down.
Just like when horizontal both cut parts and waste material needs to be clamped for safety's sake. To be honest it's actually safer regards waste because it mostly falls away from cutter and off the bed so with thought about placement of material cutting entry IE: always starting/exiting at top then there's far less chance of material being pulled back into cutter. That said I also have and do fasten waste material has it's just best practice.
Hope this helps.!Last edited by JAZZCNC; 09-07-2013 at 09:14 PM.
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