Comments sought on new build: A CNC Router for RC Gliders and Planes

[njhussey]

The door interlock will switch off all mains power to the control cabinet, if I need to turn off power other than this the plug socket has a trip/reset switch.

Yes drives fault will be part of the e-stop circuit....just trying to work out how to implement it all through a Pilz relay (and now contactors, any suggestions as to a good contactor to use?) and into the CSMIO IP/M.

My thoughts (so far!!) is that any E-stop (1 on control panel and 1 on machine), limit switch, AM882 + Kinco fault, (VFD fault, not sure if the Huanyang Inverter has this yet, but presume so, as not read the manual), stop button on control panel kills all power to the 70V PSU (and so the AM882 drives) & 230V Kinco Nema 34 driver. Need to work out how to shut down the spindle, presume by sending Mach3 a signal which then tells the VFD to stop the spindle?

I'll put a switch on the cabinet front panel to isolate the 24V supply only, do you remove 24V power from everything or just the Pilz relay?

[JAZZCNC]

I don't include Limits in E-stop Circuit any more as they are not really an Emergency situation but rather a positional error. Instead I have them Halt the control/software and Disable the drives using Enable.

Regards Stopping the VFD then if your talking as part of E-stop Circuit then I use Timer Relay along with an E-stop signal using relay contact.
E-stop signal tells VFD to Stop spindle and then few seconds later when comes to stop Timer relay removes power.! . . .BUT . . . In all honesty for a DIY enviroment then just stopping the VFD spinning is enough.

Never rely on Mach3 or any software to shut anything down that can hurt you. Do it your self with relays etc then just send software a signal to let know you have shut it down. In your case IP-M will shut it down for you by disabeling the outputs when E-stop occurs but again don't trust it and put another defence in place and then still send Mach3 signal.

Yes I only Remove 24V to Master relay or in your case Pilz.