Plasma/Router combo

[CNCBlug]

Thx Jonathan

I was hoping to achieve 4500mm/min at least on my build, and with the router taken off the gantry it will help with the acceleration. If I could only achieve something like this http://www.youtube.com/watch?v=6m0j7...eature=related it would be more than enough for the bits I would like to do.

[coxy8329]

Why not use 2 gantries? one bed, a heavy stiff gantry for milling and another light nimble gantry for cuttling.

[Jonathan]

Why not use 2 gantries? one bed, a heavy stiff gantry for milling and another light nimble gantry for cuttling.

That could get expensive since surely you would need 2 sets of rails for the Y and Z axis', and 2 more ballscrews...

It would make an interesting machine to have 2 gantries running at the same time!

[FatFreddie]

That could get expensive since surely you would need 2 sets of rails for the Y and Z axis', and 2 more ballscrews...

It would make an interesting machine to have 2 gantries running at the same time!

You could share the X axis rails and ballscrew - you'd just need to bolt the ballnut to the gantry you wanted to use. The plasma gantry would be relatively cheap to build as it doesn't need a powerful motor or high stiffness linear bearings.

One consideration would be choosing an X axis stepper that had the torque for routing and the speed for the plasma but you could always gear it and swap the sprockets over.

[Jonathan]

You could share the X axis rails and ballscrew - you'd just need to bolt the ballnut to the gantry you wanted to use. The plasma gantry would be relatively cheap to build as it doesn't need a powerful motor or high stiffness linear bearings.

Yes I wasn't suggesting that two sets of screws/rails would be needed for the X axis. Good point about not needing high stiffness bearings...what about these:

http://uk.rs-online.com/web/search/s...duct&R=4485499

They're rated for high speeds, and cheap...

One consideration would be choosing an X axis stepper that had the torque for routing and the speed for the plasma but you could always gear it and swap the sprockets over.

Yes I think having a pulley/timing belt on the X axis is a must. Thinking about it if you had pulleys on all the axis then perhaps one could get the machine fast enough with the milling gantry since it could, with a bit of experimentation, be geared for much higher speeds since you no longer care about cutting force.