Thanks for your response Bill it's appreciated.
Eventually i will use vari pitch groove spacing so this is a consideration in my design, although this will not be employed until much later since the signal monitoring and algorithm required is going to be one of the more difficult features to design. So until that time the variable groove will only be used for lead in/out grooves.
Yes servo motor with analogue feedback is the way to go. What are the pro's and cons' of the PTFE nut that you suggest? As far as i know commercial machines are metal nuts.
Usually a feedscrew arrangement would use a "half nut" indeed commercial recording lathes do but i'm thinking this is not essential, because of the limited travel needed (about 175mm) I could possibly do away with this, and possibly make the build easier? (fewer moving parts)
After all why not just have an auto return carriage when the cut is finished?
Positional repeatability is important for my design. Back to the leadscrew surely despite what you say the shorter the lead of the screw the better for my application?
Otherwise why make such a range of leads? And whats the purpose of a 0.050" lead screw? or why would you want that over a longer lead with a slower drive? etc