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  1. #10
    The minimum pulley size that I could fit on the shaft was 30T, so that's what I used. By machining the pulley teeth directly into the shaft, as with my first version, a smaller pulley could indeed be used, but it adds a lot of time to the machining.

    The shafts are 35mm diameter, so it's a bit thin even with 30T as you can see from the previous one I made, here:

    Click image for larger version. 

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    Last edited by Jonathan; 15-12-2013 at 05:05 PM.
    Old router build log here. New router build log here. Lathe build log here.
    Electric motorbike project here.

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