Thread: Rotating Ballnut - design ideas
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13-02-2022 #32
With rotating nuts things change with regard to pitch and diameter compared to rotating the screw.
It's a common mistake to think with a rotating nut setup that you don't get a screw whip because the screw isn't rotating and therefore you can use a smaller diameter screw, but in reality, what happens is that the screw actually bends under its own weight. So when the gantry is at the ends of travel the unsupported length of the screw starts to vibrate and oscillate from the vibrations of the machine and much like flicking one end of skipping rope when the motor starts to reverse travel direction it sets the screw off oscillating more and a thin screw oscillates with even a tiny amount vibration.
The answer and cure for this are to use a thicker diameter screw that doesn't bend quite as easily and put the screw under a little tension.
The next difference is the pitch.? Because a standard ball-screw nut is not designed to rotate then you need to lower the rotating speed of the nut to stop it from destroying itself, going with a higher pitch and gearing down is much less stressful on the nut and stops excessive wear.
This is even more important when using servos that spin at higher rpm because if you try to spin the nut at 1:1 ratio with 3000rpm you will destroy it very quickly.
My preferred screw this is 2525 with a 2:1 ratio for steppers or 3:1 with servos. The slower you spin the nut the longer it will last.
Lastly, try to get a ball nut type which as the flange located centrally as this helps support the nut better, this is another reason to use 2525 as most come with this nut type.-use common sense, if you lack it, there is no software to help that.
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