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  1. #11
    Quote Originally Posted by luke11cnc View Post
    Yes Jonathan I can wait

    I'm going to install Micro switches on my machine are this the right ones

    http://www.ebay.co.uk/itm/AC-125V-1A...ht_2168wt_1139

    Thank you for looking

    James
    Don't buy cheap micro switch's for home switch's they wear to fast and not accurate enough. You only need 1 for each axis (2 on slaved axis) so buy decent switch's like honeywell or Telmanique they will pay for them self's in the long run and give hassle free service.

    Another thing to beware of with cheap micro switch's for limit switch's (not so much home switch's) is the potential for switch bounce or noise, esp with low voltage, low current setup's that most folks use IE: 5v straight from the BOB. . . This will show it's self as false E-stops.
    It's a common ocurrence with cheap switch's due to poor quality contacts and the fact the limit's don't get used very often.
    What happens is over time the contacts degrade and become pitted and dirty, this cause's noise on the signal line which can fool the controller(Mach3) into thinking a limit as been tripped or an E-stop occured. This often happens when taking heavy cutt's or on machines that vibrate a lot which make the switch's trembel slightly, when really worn/dirty or very crappy switch's used it can even happen when the machine is stood still or just with spindle running.
    Also Another thing regards spindles and really crappy switch's used on low voltage setup's. If using a VFD then it's very likely you'll come across some noise issue at some point making it another good reason to buy decent switch's. (And use sheilded cable)

    There are various ways to help stop this, using 24v or 12v for limits is the better way and the way it's often done on industrial machines. Thou for DIY just using decent switch's and tripping the limit switch's every so often helps greatly. . . . Also the use of a small 0.1uF capacitor across each switch helps keep the switch contacts clean by charging up to around 5v when the switch is opened then sending a short high current burst through the switch when it close's shorting the capaictor so cleaning the contacts. If you do this and trip the switch's every so often then the contacts are kept clean and noise free.

    Please don't think I'm scare mongering because I'm not and noise on the signal lines is one of the most common cause's of electrical trouble folks have, often they don't even know it and blame somehing else like BOB, drivers or motors. When often it's down to cheap switch's and poor control box setup IE: Unshielded cable or bad earthing practices.

    Personally I dont use limit's just good quality Home switch's and Mach's soft limit's.

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