Single flute carbide cutters

[packmansdaddy]

I have tried several of these single flute cutters and results vary relative to the quality. You can buy them in solid carbide from US$ 4 to US$ 60, in HSS from US$1 to US$ 10. This price is for a 6mm cutter.
As blackburn mark mentions, measure the exact diameter. Especially the cheaper ones vary slightly (some up to 0.1mm).
I can plunge even the cheap ones in aluminium at twice the speed than 2 flute milling cutters without any vibration. I have cut solid hardwood, MDF and acrylic with great results and performance in aluminium is even better. And it does not die if it takes a chunk out of your vice either. I use them on my router and my mill.

If you thought your router would be not solid enough to cut aluminium, give these a try. You could be up for a nice surprise.
On my home made router I cut 16mm MDF in one cut at 400mm/min @ 12000rpm.

[Jonathan]

The cutters arrived ... and they're excellent! Not measured the diameter yet as my sister has borrowed my micrometer (long story).

I've only used one so far, and on aluminium. Cut some lots of parts from 4mm aluminium sheet with 0.5mm depth of cut and no coolant at 550mm/min ... no problems and left a good finish. I used a spiral path, so no plunging.

Also used one to cut two spindle mounts from 5/8" aluminium, again pretty good finish this time with 0.7mm depth of cut and cutting fluid. The swarf is ejected much better as expected.

[blackburn mark]

0.5mm depth of cut

that doesnt sound like you jonathan !!

in acetal (like butter to cut) ill go up to 3mm depth with the 3.175mm cutter at 200mm feed and adjust spindle speed untill the chips are nice chunky curl and do a 0.5mm finish at full depth (upto 20mm)
i use a fish tank type air pump to blow the chips away... its a tiny amount of air but with the nature of acetal chips it doesnt take much to clear them even in a slot

they are quite good in abs as well, with the reports i had heard i was exspecting meling problems but i didnt get any of that, im guessing my spindle speed was aprox 2000rpm

iv snapped a couple of small single flute cutters in plastic when braking out of slots that arent perpendicular to the exit face, when the cutter exits the material it can pull itself out of the exit and try to walk around the corner .... pi**es me right off when its a fresh cutter, im guessing a lower feed or higher spindle speed would stop this but it seems to happen at what i would cosider the sweet spot (i might be overly aggressive:whistling:)