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  1. #1
    Drill 12 holes 1.8mm dia on a 9.96 PCD.
    Then turn the OD back down to 11mm and give it a stiff wire brush up.

    Click image for larger version. 

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    John S -

  2. I think I'll go for self center chuck and eventually in a future for independent jaws.
    Thanks Jon for calculations to do pulley this way will save me hassle with producing a cutter. What's the program by the way????

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