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19-09-2011 #10
It's easily doable, but my lathe just went up in smoke!
For the bearing tolerance, of the top of my head, you'll need about 0.1 undersize in plastic for it, but plastic can be very much trial and error.
As Lee has said, a grub screw may be a wise addition, but I don't think cracking will be an issue given the amount of material, and standard bearings are usually very accurate!
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