Diy Brushless Spindle

[njhussey]

You'll never get one spindle to cut everything. Steel needs slower speeds, typically a few hundred rpm up to a couple of thousand, what it really needs is torque and lots of it! Wood and plastic on the other hand need higher rpm and feeds. You're best not thinking about steel on a router and just buying a mill if you want to do steel. In all honesty you're better off buying a 2.2kW water cooled spindle for just under a couple of hundred quid which will do all you want with consument ease...I've got a home made brushless spindle and I've not bothered using it. I will do on something but not sure what yet...

If you still want to make one then use a feeds and speeds calculator to work out what speed and power you want for the materials you're wanting to cut and then look at something like a 5565 brushless dc motor (look on hobbyking) 170kV to 270kV outputting approx 2kW coupled to a 100A ESC.