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08-10-2011 #1
I agree entirely that 10m/min is more than enough and that the difference in machining time between 10m/min and greater is often negligeble. My machine will do at least 15m/min on X and 60m/min on Y, but I leave it at 10-12m/min as it's less likely to go wrong and more time to react should something go wrong. I think the most I've actually cut at is 8m/min.
The reason I tested the Y-axis up to 60m/min was an experiment to verify my modifications to Irving's motor calculation spreadsheet to include pulleys. I was ascertaining how accurate the calculation was by trying different ratios and comparing the limit to the calculated value.
I meant that comment to be just pointing out it is probably possible to get round the vibration problem and the feedrate gain is a bonus.
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08-10-2011 #2
Nah much better to replace the bent screw IMO because after you have gone to all that trouble and expense for what amounts to a very costly and mostly un-usable bonus the screw is still bent.:exclaim:
RE 60M/min Y axis out of interest how much pulley ratio did you have to use and what sort of accelleration did you achieve.? . . . If you don't mind me asking.!
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10-10-2011 #3
True it is quite costly having already bought the bearings etc for rotating the screw. If the nut is rotating and the screw is tensioned (ideally a lot) then the bend should not matter much. As long as the ballnut is precisely on centre (which admittedly is tricky) then there's no radial force on the screw. If the screw is bent and spinning there is a large cyclical radial force which causes it to vibrate... No doubt there's more to it than that but I bet it would be a lot better.
I'm guessing it's a 25mm screw, what length is it?
It was 42:14, but I accidently put 42:12 on the video. See here, post #136:
http://www.mycncuk.com/forums/showth...outer-building...
I can't remember what the acceleration was... think it was 2m/s^2, might have been 3. Either way it only hits 60m/min for about 200mm... except if you smash it into the side :whistling:
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