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19-10-2011 #12
Don't get me started on cheap arc welders. They're horrendous to use, and produce good quality welds. Far better to spend a bit extra for a MIG, and get something easier to use and more versatile.
But getting back to the original posters question, yes it will be fine to upgrade/replace in stages.
Might not be ideal, but there's not any set rules on how diy machines should be built (other than the laws of physics that is!)
As for the types of profile, download whatever specification sheets you can find (I used the sheets from http://www.aluminium-profile.co.uk/), and compare the load capacities to find something suitable.
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