So what can I do with this ... 5-Axis.

[Jonathan]

It's not cranking itself , but pulling back handle to unlock is painful as the spring is really strong- too strong.

I didn't use a dividing plate, never really seen the point when the rotary table has a scale which just move to the right angle.

What about making some macro with some loop working until machine cut desired amount of tooth???? some no. of tooth variable in a macro??

If you use EMC you can do it in just a few lines of code as, unlike mach3, it supports loops. I just wrote a quick program to write the code for pulleys:

http://www.mycncuk.com/forums/showth...ating-programs

The main reason I did that program was for milling XL pulleys using just a normal endmill, but you can use it with a form tool too.