OK Here is a thought on redesigning the gantry. Any similarity to Jonathan's machine is purely down to plagerism. I have looked at a construction that I can do myself. I will make some enquiries tomorrow about acccess to a m/c shop.
Click image for larger version. 

Name:	redesigned gantry 1.jpg 
Views:	410 
Size:	334.7 KB 
ID:	5180Click image for larger version. 

Name:	redesigned gantry 2.jpg 
Views:	384 
Size:	317.2 KB 
ID:	5181Click image for larger version. 

Name:	redesigned gantry 3.jpg 
Views:	356 
Size:	253.4 KB 
ID:	5182