Thread: Time to go vertical.!
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21-09-2012 #1
I was thinking more of the smallest footprint, would have the gantry rising and falling, otherwise it would mean the gantry is longer than needs be. If it'son it's side so to speak, then yes, the weight would not be an issue.
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21-09-2012 #2
Weight would still be an issue, just for the Y-axis not X, plus Z should go faster.
Presumably before Jazz 'went vertical' he had a decent safety margin in his X-axis feedrates so he just used up some of this. Just as an example, if your X-axis ballscrews are 10mm pitch and the mass of the gantry is 50kg, then making it vertical will require 50g=490N more force to lift it, which corresponds to:
T=FLe/(2pi)=490*0.01*0.9/(2*3.142)=0.7Nm extra torque required.
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22-09-2012 #3
Yep Exactly.!
If you see my first post it explains how it came about being in the vertical position. It wasn't my first choice and if building from scratch then I'd run the gantry horizontal has it's a no brainer to why. . . . Other things aren't so obvious untill you've run it in this position.?
Little things like avoiding chip collection areas so need careful thought re-covers for Z axis, ball-screws etc to stop chips building up on rails or end bearings. The ball-screws on X axis will be better positioned behind the bed again to protect from falling chips. Not a problem in the vertical position.
Yes would have an affect if at motors limit but then Like Irving points out that's a bad idea in any case or machine. Pushing the max is one of the most common causes of missed steps and positional errors.
My machine is capable of nearly 12mtr/min but I run it at 7mtr/min in favour of acceleration. I always leave a minimum of 10% safety on velocity and often more like in this case when wanting higher acceleration. In all the time I've run this machine it hasn't ever missed a step or lost position unless I've caused it by hitting something, even then it takes a lot to stop it which wouldn't be the case if I run it anywhere near the motors corner speed.
When tipped vertical it made no difference to performance and still has enough torque to cut heavy depths. The video of it cutting 10mm single pass was 5mtr/min but it actually cut another at full 7mtr/min and then for the final test it cut full material thickness of 12.5mm single pass @7mtr/min with no problem until the really really knackerd cutter snapped.!! . . But the machine didn't stall it just kept on going like nothing happened.!!
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